CE - Certified European Standard Rubber Plate Vulcanizing Press with 400×400mm Platform and PLC - based Automatic Control
This rubber plate vulcanizing press is a high - quality industrial equipment designed in accordance with European standards and has obtained CE certification. It is specifically engineered for the vulcanization process of rubber plates, ensuring efficient production and high - quality end - products.
The CE certification attests to the fact that this vulcanizing press complies with all relevant European Union health, safety, and environmental protection regulations. It means that the machine has passed strict tests regarding safety, electromagnetic compatibility, and other essential aspects, providing users with reliable quality assurance and enabling it to be freely traded within the EU market.
With a platform size of 400×400mm, this vulcanizing press offers an ideal working area for manufacturing medium - sized rubber products. The precise dimensions of the platform allow for the placement of appropriately sized molds, ensuring uniform pressure distribution during the vulcanization process, which is crucial for producing high - quality rubber plates with consistent thickness and properties.
- Precision Control: The use of Programmable Logic Controller (PLC) technology enables precise control over various parameters during the vulcanization process. Key parameters such as temperature, pressure, and vulcanization time can be accurately set and monitored. This high - level precision ensures that each batch of rubber products meets the strictest quality standards, minimizing product variability.
- User - friendly Operation: The PLC system comes with an intuitive Human - Machine Interface (HMI), usually a touch - screen panel. Operators can easily input process parameters, select different operating modes (such as automatic or manual), and monitor the real - time status of the vulcanization process. In automatic mode, the press can perform a series of operations automatically, including mold closing, air - exhausting, vulcanization timing, pressure compensation, alarm after the completion of vulcanization, and mold opening. This significantly simplifies the operation process, reduces the labor intensity of workers, and improves production efficiency.
- Flexibility and Adaptability: The PLC control system allows for easy adjustment of process parameters according to different types of rubber materials and product requirements. This flexibility makes the vulcanizing press suitable for a wide range of rubber - related production tasks, from small - batch custom - made products to large - scale mass production.
The body of the vulcanizing press is typically constructed from high - strength steel, such as Q345 steel. The robust design ensures excellent stability and load - bearing capacity during operation. The steel structure is often subjected to heat treatment processes like annealing to relieve internal stress, preventing deformation and ensuring the long - term accuracy of the machine.
The heating system is designed to provide uniform and stable heat to the rubber plate during vulcanization. It can be powered by electricity, steam, or oil. Electric heating systems are commonly used due to their high precision in temperature control. High - quality heating elements are evenly distributed within the press to ensure that the temperature across the 400×400mm platform is consistent, which is essential for achieving homogeneous vulcanization of the rubber product.
The hydraulic system is responsible for generating the necessary pressure to close the mold and maintain the required pressure during vulcanization. It consists of high - performance hydraulic pumps, cylinders, and valves. The hydraulic pumps are designed to deliver a stable flow of hydraulic oil, enabling the cylinders to exert a consistent and adjustable pressure. The cylinders are made of high - quality materials, ensuring long - term durability and reliable operation under high - pressure conditions.
To ensure the parallel movement of the upper and lower platforms during the opening and closing of the mold, a synchronization mechanism is installed. This mechanism, often in the form of a gear - based system, coordinates the movement of the platforms, preventing uneven pressure application on the mold and the rubber product. This is crucial for maintaining the quality of the vulcanized rubber plate, as uneven pressure can lead to product defects such as uneven thickness or deformation.
- Industrial Rubber Products: This vulcanizing press is widely used in the production of various industrial rubber products, including rubber gaskets, seals, and shock - absorbing pads. These products are essential components in industries such as automotive, aerospace, and manufacturing, where high - quality rubber parts are required to ensure the proper functioning and durability of machinery and equipment.
- Automotive Rubber Components: It plays a vital role in the production of automotive rubber components, such as tires, hoses, and mounts. The precise control of the vulcanization process offered by this press is crucial for manufacturing rubber parts that can withstand the harsh conditions of automotive applications, including high temperatures, vibrations, and mechanical stresses.
- Small - scale Production and R & D: Due to its medium - sized platform and flexible PLC control, the vulcanizing press is also suitable for small - scale production facilities and research and development laboratories. In R & D settings, it can be used to test new rubber formulations and optimize vulcanization processes, while small - scale manufacturers can use it to produce customized rubber products with high precision and quality.
II. Technical parameter:
Parameter
Type | XLB240×
240×2 | XLB350×
350×2 | XLB400×
400×2 | XLB500×
500×2 | XLB600×
600×2/4 | XLB700
×700×2 | XLB750
×850×2/4 | XLB900
×900×2Q |
| Total Pressure (MN) | 0.15 | 0.25 | 0.5 | 0.63 | 1.00 | 1.20 | 1.60 | 2.00 |
| Plate Distance (mm) | 125 | 125 | 125 | 125 | 125 | 125 | 200 | 300 |
| Working Layer NO. | 2 | 2 | 2 | 2 | 2-4 | 2 | 2-4 | 2 |
Unit Area Pressure
of Hot Plate(Mpa) | 2.60 | 2.04 | 3.13 | 2.52 | 2.77 | 2.45 | 2.51 | 2.47 |
| Plunger Stroke (mm) | 250 | 250 | 250 | 250 | 250/400 | 250 | 400 | 400 |
| Heating Mode | Electricity | Electricity | Electricity/
Stream | Electricity/
Stream | Electricity/
Stream | Stream | Electricity/
Stream | Stream |
| Motor Power (KW) | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 3 | 5.5 |
| Size:(L×W×H)(mm) | 1200×350
×1300 | 1400×480
×1380 | 1600×500
×1480 | 1750×600
×1540 | 1880×720
×1680 | 2000×850
×1750 | 2250×1200
×2200 | 1400×900
×2400
(Mainframe) |
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CE Certified European Standard Rubber Plate Vulcanizing Press, Platform Size 400×400mm, Automatic Control By PLC Images
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